Our pathway to emissions reductions is built on three areas of action: expanding our electric arc furnace (EAF) steelmaking, strengthening the recycling and raw materials supply chain, and advancing the breakthrough technologies that will further transform iron- and steelmaking.
This transition is not a single step change. We are progressively transforming processes, aligning investment decisions with technology readiness and infrastructure availability. Solutions are implemented if they are economically competitive . More complex or less mature pathways are developed through pilots, partnerships and staged deployment, as costs become competitive, and clean energy infrastructure becomes available and sustainable, supportive policy conditions are introduced.
Expanding electric arc furnace steelmaking
A key pillar of our strategy today is increasing the use of EAFs where affordable, clean energy and recycled or low-carbon metallics are available. EAFs allow us to produce high-quality steel with significantly lower direct emissions, particularly when powered by clean electricity and supplied with recycled or low-carbon metallic inputs.
EAF based production now represents around 26% of our steel output (up from 19% in 2018) and we continue to modernising existing facilities to make them more efficient, more digital and better suited to producing high-grade steels. These improvements also help reduce energy use and improve the carbon footprint of our operations.
One key milestone in this EAF transition is the €1.3 billion investment in our Dunkirk site to build a new electric arc furnace (EAF). Replacing a blast furnace (BF) with an EAF is a significant commitment and investment, and it is the largest we have made in Europe since our company was created in 2006. The 2 million tonne EAF will in due course replace one of the two current blast furnaces, which is anticipated to reduce absolute emissions by approximately 25% at the site. The new EAF has the potential to produce steel with a Scope 1-2 intensity of potentially as low as 0.6 tonnes CO2e per tonne.
Strengthening recycling and raw materials supply
High quality scrap and metallics are essential for low-carbon steelmaking. To ensure a reliable supply for our growing EAF operations and help us build a resilient, circular and lower-emission materials supply chain:
We are expanding our recycling capabilities and investing in technologies, when they become economic, that improve the quality and consistency of scrap, including advanced sorting and artificial intelligence.
We are enhancing our ability to produce and secure the right types of iron ore pellets and other metallic inputs needed for lower-carbon steelmaking processes.
We are exploring sustainable alternatives to coal, including biocarbon sourced from responsibly managed biomass, to reduce emissions in processes where coal is still required.
Advancing breakthrough technologies
While we take near-term steps, we are also preparing for the next generation of technologies that will enable deep decarbonisation across iron and steelmaking. Our work includes:
Hydrogen-based iron and steelmaking, including replacing fossil fuels in certain thermal processes.
Electrolysis technologies that have the potential to produce iron using only electricity.
Carbon capture, utilisation and storage, with pilot projects designed to help us understand performance, integration and scalability.
Through pilot projects, partnerships and targeted investments, we are building the capabilities needed to deploy these solutions when the energy system and supporting infrastructure are ready.